Section 1 Forklift Training Manual

FORKLIFT SAFETY TRAINING MANUAL • LESSON 1 • INTRODUCTION & OVERVIEW TO FORKLIFTS

Data Plate A data plate is installed on the forklift equipment by the manufacturer. This data plate gives the serial and model numbers which are very helpful when ordering parts or servicing the forklift.The data plate also provides information as to the amount of weight that can be safely lifted with the weight of the forklift.This data plate usually shows three different weights that can be safely lifted as it relates to the load centers. Below is a sample data plate and typical information that may be provided. Each manufacturer data plate may differ.

2. Serial Number: The serial number is most important for technician communication.The model serial number combination will allow techs to match parts and understand your particular machine before they arrive. 3. Mast Type :There are various types of masts including 2-stage, 3-stage, and 4-stage that vary depending on your specific forklift model and selected specifications to meet your needs. 4. Fuel Type: Shows whether the machine is powered by electricity (E), liquid propane (LP), diesel (DS), gasoline (G), or compressed natural gas (CNG). 5. Back Tilt: This number represents the degrees back the mast can tilt to help keep loads on the forks securely (6° in this example). 6. Attachments: This lets you know what have been added to the forklift to give you a clear indication of its capabilities. In the pictured data plate, we see the side-shifter is in place, meaning the carriage can be shifted left or right. 7. Front Tread: The front tread of a forklift is equivalent to its overall width. It’s like a forklift’s footprint and helps operators understand the space a forklift will take up. 8. Tire Size: Size and tire type truck was built to use.“Solid” indicates a solid pneumatic tire, Cushion type will state “Smooth” or “Treaded”. Always replace with the same size and type of tire. 9. Truck Weight: The overall weight of the truck. 10.Forklift Diagram: Offers several data points that are important for understanding the forklift function.This helps you understand what the forklift can lift and how it maneuvers in your workspace. a. The horizontal load center b. The vertical load center c. The maximum fork height - The maximum distance the forks can be offset from the forklift’s centerline 11.Only trained operators who have read and understood the operator’s manual should operate forklifts.

1. Model number: The model number of your forklift is extremely important for relaying information to your dealers about repair or technical assistance, understanding your lift capacity, and looking up useful information on the forklift website and shopping for parts. The forklift model number contains a lot of useful information.

Lesson 1 • Page 10